Lincoln Rear Disc Brakes

Vehicle Installation

Page 2

Continued:

Installation begins with the removal of the old 8".

 

Anyone looking for a complete 8" rear, 59 1/4" lug to lug (67-68 width), new brake job,  2.80 gears... ?

I can make you a deal.

The complete rear unit was removed with e-brake cables attached.  At this point, the car is being supported on the forward section of the aft frame rails.  On the right, I tried to see how I could use this setup in the snow, but decided I couldn't get enough traction from the front wheels.

Assembly is lifted into place and springs reattached to rear shackles.
Shock mounts are positioned over axle and bolted to springs and shocks.

At this point, the vehicle can be returned to support under the axle and removed from the frame rails.  This will give you weight on wheels type suspension position and help with spacing of lines.

Connect emergency brake cables.
Rear brake hose is attached to main hard line from Master Cylinder  Check to be sure there is adequate clearance during suspension travel.
Check to make sure Ebrake cable and caliper flex hoses clear suspension travel to upper snubber
Axle breather tube is connected to vent and run through wheelwell.
Driveshaft reconnected at the U-Joint.
Secure hard brake lines to axle with insulators and zip ties (and anywhere else a flex line could rub and chafe)
Secure caliper flex line to e-brake cable.

Left: 15" Magnum 500s did not clear the calipers.  The weld bead of the wheel was too rough.  Rather than grind on wheels, I installed 1/8" spacers.  This provided the necessary clearance and did not impact overall width.

 

Maverick master cylinder was removed, and replaced with a Classic Performance Products custom street rod M/C designed for 4 wheel discs.  Unit has two equal size bowls, standard 3/16" ports on both sides, and can be used with either manual or power brakes.  CPP Part number is M-C118-S. M/C has a 1 1/8" piston.  The height is at least 3/8" shorter than a standard Ford M/C, and I needed one compact enough to clear my clutch cable.  New units were clearance items for about $25 on Ebay.

Unit must be bench bled prior to installation.

In lower right, you can see the small Tee used to attach the rear bowl to the front two wheels.  The front bowl is routed through an SSBC adjustable proportioning valve, then to the main line to the rear wheels.

From Glen Buzek:
I used a master cylinder from O'Riley's. Master cylinder Part # 10-1614 or Cardone # 10-1614. For a 78 (I think) Granada, V8 with 4 wheel disk brakes.

Also needed Brake Line Adapter Fittings to mate with brake lines # 258403 & #258302. One each.

LINKS
UltraStang Lincoln Mark VII Rear Brake Order Page

UltraStang Rear Brake Install Instructions

Glen Buzek's Page on Installing Mark VII brakes with 14" Wheels

Classic Performance Products Home page

Making your own Brake and Fuel Lines

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Additional Notes:

From Steve Ainsworth:

This has been a tough problem in figuring out what "modern" MC will work for this application. By modern, I mean a MC that has a cylindrical aluminum body with a plastic reservoir. I prefer this setup over a conventional cast-iron MC (or even a conventionally designed aluminum MC) for several reasons.

  1. Very light weight.
  2. The aluminum doesn't rust and look ugly like a cast-iron MC does.
  3. And most advantageous of all, you don't have to open up the lid to check the fluid level. Opening the lid opens up the door to introduce dirt and contaminants into the reservoir, which ultimately ends up in the braking system. It also allows air and moisture to get in, which has ill-effects on braking performance.

I first tried using a MC from a '94-'98 SN-95 Mustang GT, but the way the plastic reservoir is made, the rear is higher than the front when mounted in a vintage Mustang when mounted on a Fox brake booster. In the '94-'98 GTs, the MC runs at a slight up-hill slope, so the reservoir sits level in that application. But, when you mount the '94-'98 GT MC on a Fox brake booster in a vintage Mustang, the MC sits pretty much level. This makes the reservoir slope downward at the front. This would starve the rear port of the MC for fluid, so that wouldn't work.

I next tried using a MC for a 2001 Ford F-150 w/4-wheel disc brakes. Unlike the SN-95 GT MC, the '01 F-150 MC's ports exit on the driver's side. It's reservoir also has more fluid volume capacity compared to the SN-95 GT MC, as well as a larger piston bore diameter. This would have been a excellent choice except for one thing --It's too long to use with the 5.0L version of the Fox brake booster! (about 8-1/8" long)....However...it would work with the 2.3L brake booster...hmmmm........

Finally after more searching, I checked out a '94-'98 SN-95 Mustang V-6 MC. After looking at the front calipers on a '96 V-6 Mustang at a wrecking yard, I saw that the caliper's piston diameter was about the same as that of a '75-'80 Granada's caliper, so it should be well capable of actuating the pistons for those that have done the Granada swap.

SN-95 V-6 MC specs:

  1. 7-3/8" long (mounting flange to tip).
  2. 1-1/8" piston bore.
  3. Compact, Cylindrical aluminum body w/plastic reservoir.
  4. Works with BOTH 2.3L & 5.0L Fox brake boosters in '64½-'70 Mustangs.
  5. Right-hand ports (even so, no clearance problems between hard lines and small-block engine when everything is installed. --do not know about on big-block applications, though).

Pricing may scare some, though. The '94-'98 Mustang V-6 MC assembly, new, from Ford (p/n F6ZZ-2140-A) is $146.88. Another, cheaper alternative to this MC is to purchase a rebuilt unit from O'Reilly's (under Cardone p/n 10-2908). Price is $54.99 + $21.00 core charge. However, note that the Cardone unit DOES NOT come with a reservoir, and you CANNOT get a reservoir through Ford (been there, done that). If you went this route, you would have to get a reservoir from a '94-'98 Mustang V-6 salvage yard donor.

If you robbed the reservoir from a salvage yard donor, get the MC's brake line fittings too. Otherwise, you will need two bubble flare-to-inverted flare adapters (Edelmann p/n 265000 & 271300 --about $6.50 for the pair).

--Steve